Inflatable Gasket for Clean Room

High-Purity Inflatable Sealing for Cleanroom & High-Containment Applications

Inflatable Gaskets for Clean Rooms are specially engineered sealing components designed to provide airtight, dust-tight and contamination-resistant sealing in controlled environments.

Unlike conventional compression gaskets, an inflatable gasket expands when controlled air pressure is introduced into its internal cavity. This creates positive and uniform contact with the mating surface. When the pressure is released, the gasket retracts, allowing the door, hatch or equipment enclosure to open with minimal resistance.

Bombay Rubber & Carbon WorksInflatable Gaskets for Clean Room applications are manufactured using transparent platinum silicone rubber and are designed for environments where air leakage, dust and foreign-particle ingress must be tightly controlled. The manufacturer's product information specifically identifies applications such as bio-hazard laboratories, medical cleanrooms and pharmaceutical laboratories, including containment during decontamination and fumigation procedures.

Parameter Typical / Available Specification
Product Inflatable Gasket for Clean Room
Product Type Pneumatic Inflatable Gasket
Primary Material Transparent Platinum-Cured Silicone
Compound Bombay Rubber & Carbon WorksCleanroom Silicone
Hardness 60 Shore A
Inflation Medium Compressed Air
Profile Custom Inflatable Profile
Expansion Application-specific radial / axial / face expansion
Configuration Straight, Circular, Rectangular, Endless or Custom
Colour Transparent / Custom as required
Inflation Connection Customized Air Nozzle / Valve
Operating Pressure Application dependent
Temperature Range Compound and application dependent
Surface Finish Smooth, cleanroom-suitable finish
Certification FDA / European certification options
Application Cleanrooms, pharmaceutical labs, medical facilities, containment systems
Manufacturing Extruded / moulded / vulcanized custom construction

The Bombay Rubber & Carbon Worksproduct page specifies 60 Shore A silicone, compound number WS/2017/F17/M, and identifies transparent platinum silicone as the material for this cleanroom application.

Exact pressure, temperature and dimensional limits should be established for the final profile and operating conditions.

  • Designed specifically for cleanroom applications
  • Airtight sealing performance
  • Helps prevent dust and foreign-particle ingress
  • Transparent platinum-cured silicone construction
  • High flexibility and elastic recovery
  • Suitable for high-containment environments
  • Suitable for pharmaceutical and medical applications
  • Low opening and closing force
  • Controlled pneumatic inflation and deflation
  • Excellent conformity to mating surfaces
  • Suitable for repeated door and equipment cycles
  • Available in customized profiles and dimensions
  • Suitable for doors, hatches, chambers and process equipment
  • FDA and European certification options
  • Can be manufactured according to specific cleanroom requirements

Platinum-Cured Silicone

Platinum-cured silicone is particularly suitable for cleanroom, pharmaceutical, medical and other controlled environments where purity, flexibility and temperature resistance are important.
Bombay Rubber & Carbon Worksspecifies transparent platinum silicone rubber for its cleanroom inflatable gasket and states that the material is designed to meet FDA and European certification requirements.

Key advantages:

• High purity
• Excellent flexibility
• Good elastic recovery
• Excellent resistance to ageing
• Good temperature performance
• Good resistance to ozone and UV
• Suitable for repeated inflation and deflation
• Smooth surface for easier cleaning
• Available in specialized pharmaceutical-grade formulations

FDA-Compliant Silicone

Where the gasket is used around pharmaceutical or food-processing equipment, a suitable FDA-compliant silicone formulation can be selected.
A commonly referenced requirement for food-contact silicone is FDA 21 CFR 177.2600. Specialist inflatable-gasket manufacturers also offer FDA-compliant and USP Class VI silicone options for pharmaceutical and cleanroom applications.

USP Class VI Silicone

For medical, pharmaceutical and high-purity applications, USP Class VI compliant materials can be specified where required by the equipment and validation process.
Potential documentation may include:
• Material certificate
• FDA compliance
• USP Class VI certificate
• TSE/BSE-free certificate
• Phthalate-free certificate
• Laboratory test report
• Certificate of conformity
The exact certification package should be confirmed against the selected compound and application.

Cleanroom Performance

A cleanroom gasket is not simply required to seal a door; it forms part of the overall contamination-control system. The inflatable design helps provide:

Airtight Sealing
Positive inflation pressure allows the gasket to conform to the mating surface and create a continuous barrier.
Contamination Control
The gasket helps prevent unwanted movement of air, dust and foreign particles through the door or equipment interface.
Low-Friction Opening
When deflated, the gasket retracts and reduces contact with the mating surface.
Repeatable Operation
Inflation and deflation can be controlled pneumatically, making the seal suitable for repeated operating cycles.
High-Containment Performance
Inflatable sealing can be incorporated into equipment where containment of powders, gases or process environments is critical.
Bombay Rubber & Carbon Worksspecifically identifies high-containment applications including bio-hazard laboratories, medical cleanrooms and pharmaceutical laboratories.

Recommended for: Cleanroom, pharmaceutical and medical environments where purity and temperature resistance are important.

Platinum-cured silicone offers high purity, excellent flexibility and good elastic recovery, making it a versatile choice for high-containment sealing applications.

    Pharmaceutical Industry

    Inflatable cleanroom gaskets are widely used where pharmaceutical processes require controlled environments and reliable containment.
    Applications include:
    • Pharmaceutical cleanrooms
    • Processing chambers
    • Equipment doors
    • Fluid Bed Dryers
    • Fluid Bed Processors
    • Tablet coating equipment
    • Transfer chambers
    • Containment equipment
    Bombay Rubber & Carbon Worksidentifies cleanroom doors and pharmaceutical equipment among its inflatable-seal applications.

    Medical & Healthcare

    Cleanroom inflatable gaskets can be used in controlled medical environments where contamination control and reliable sealing are important.
    Applications include:
    • Medical cleanrooms
    • Sterile processing areas
    • Medical equipment
    • Controlled chambers
    • Isolation systems
    • Laboratory equipment
    Bio-Hazard Laboratories
    High-containment laboratories require reliable sealing to control the movement of air and potentially hazardous materials.
    Inflatable gaskets can provide an active sealing interface around:
    • Laboratory doors
    • Containment chambers
    • Access hatches
    • Equipment enclosures
    • Decontamination chambers
    Bombay Rubber & Carbon Worksspecifically lists bio-hazard laboratories as an application for this cleanroom inflatable gasket.

    Biotechnology
    Biotechnology manufacturing and laboratory environments can require controlled atmospheric conditions and contamination prevention.
    Applications include:
    • Bioprocessing equipment
    • Laboratory isolators
    • Containment chambers
    • Transfer systems
    • Controlled processing equipment

    Cleanroom Doors
    Rectangular inflatable seals are commonly used for cleanroom door applications where an airtight barrier is required.
    The inflatable mechanism allows:
    Door Open → Seal Deflated → Door Closed → Seal Inflated → Airtight Barrier
    Cleanroom door systems with inflatable seals are used where high sealing performance and controlled access are required.
    Isolators & Glove Boxes
    Inflatable silicone seals are suitable for specialized isolator and glove-box systems where controlled environments must be maintained.
    Applications include:
    • Pharmaceutical isolators
    • Glove boxes
    • Containment systems
    • Transfer hatches
    • Laboratory isolators
    • High-containment processing equipment
    Specialized silicone inflatable seals are widely used in pharmaceutical isolators and glove-port applications.

    Semiconductor & Electronics
    Clean manufacturing environments in semiconductor and electronics production require stringent contamination control.
    Inflatable seals can be incorporated into:
    • Process equipment
    • Load-lock systems
    • Fabrication equipment
    • Etching equipment
    • Deposition systems
    • Controlled equipment doors
    Bombay Rubber & Carbon Worksidentifies semiconductor equipment and cleanroom-packed inflatable seals among its specialized applications.

    Applications in Pharmaceutical Equipment

    Inflatable cleanroom gaskets can be used in:
    Fluid Bed Dryers
    for sealing product containers, access doors and process interfaces
    Fluid Bed Processors
    for maintaining reliable sealing around processing chambers
    Tablet Coaters
    for controlled sealing around processing and inspection areas
    Isolators
    for maintaining containment and controlled atmospheric conditions
    Sterilizers & Autoclaves
    for reliable door sealing during sterilization cycles
    Freeze Dryers / Lyophilizers
    for sealing chambers where controlled pressure and contamination prevention are important
    Specialist silicone inflatable gasket suppliers list these types of equipment among pharmaceutical and cleanroom applications.

    Advantages Over Conventional Gaskets

    Active Sealing
    The gasket is inflated only when sealing is required.
    Low Closing Force
    Because the seal retracts when deflated, the equipment door does not need to compress the gasket continuously during opening and closing.
    Variable Gap Compensation
    Inflation allows the gasket to expand and accommodate certain variations in the sealing gap.
    Better Containment
    The expanded profile can create a continuous sealing barrier around the entire door or hatch.
    Easy Maintenance
    The inflatable design allows the seal to be replaced and inspected without requiring excessive mechanical compression during normal operation.
    Custom Profile Development
    Profiles can be engineered according to the exact groove, door geometry, sealing gap and inflation direction.

    How It Works

    1. Seal Installation
    The inflatable gasket is installed into a specially designed groove or retaining channel around the cleanroom door, hatch or equipment enclosure.
    2. Door / Hatch Closure
    The door or equipment cover moves into its closed position.
    3. Controlled Inflation
    Compressed air is introduced through the gasket's inflation connection.
    4. Seal Expansion
    The hollow silicone profile expands and presses against the mating surface.
    5. Airtight Containment
    The expanded gasket creates a continuous sealing barrier that helps prevent air leakage and the ingress or escape of dust and contaminants.
    6. Deflation
    When access is required, the inflation pressure is released. The gasket retracts, reducing interference and allowing the door or hatch to open smoothly.

    This operating principle is particularly useful where doors or equipment need to be opened and closed repeatedly while maintaining reliable containment during processing.

    Cleanroom Design Considerations

    When selecting an inflatable gasket for a cleanroom application, consider:
    • Cleanroom classification
    • Required leakage rate
    • Door or hatch dimensions
    • Groove dimensions
    • Minimum and maximum sealing gap
    • Required expansion
    • Inflation pressure
    • Operating temperature
    • Cleaning chemicals
    • Sterilization process
    • Autoclave requirements
    • Number of operating cycles
    • Surface finish
    • Material compatibility
    • FDA / USP requirements
    • Required certificates
    • Inflation valve location
    • Installation and maintenance requirements
    The inflatable-seal design should be validated as part of the complete cleanroom door or equipment system rather than evaluated only as an individual gasket.

    Custom Manufacturing

    Every cleanroom door, chamber and equipment interface has different dimensional requirements.
    Custom inflatable gaskets can be developed based on:
    • Engineering drawing
    • Existing gasket sample
    • Door / hatch dimensions
    • Groove drawing
    • Cross-section requirement
    • Sealing gap
    • Inflation direction
    • Inflation pressure
    • Temperature
    • Cleaning process
    • Sterilization process
    • Chemical exposure
    • Required certifications
    Bombay Rubber & Carbon Worksoffers custom inflatable-seal design and development and maintains a large range of standard profiles for specialized applications.

    Quality & Certification

    Depending on the selected compound and application, documentation can include:
    • FDA compliance
    • European food-contact conformity
    • USP Class VI
    • TSE/BSE-free certificate
    • Phthalate-free certificate
    • Material test report
    • Laboratory test certificate
    • Certificate of Conformity
    • Dimensional inspection report
    Bombay Rubber & Carbon Worksstates that its cleanroom inflatable gasket uses transparent platinum silicone and is designed for FDA and European certification requirements.

    Engineered for Clean, Controlled Environments

    Inflatable Gasket for Clean Room — High-purity, airtight and reliable pneumatic sealing for pharmaceutical, medical, biotechnology and high-containment applications.
    Airtight Sealing | Platinum Silicone | Cleanroom Applications | High Containment | Custom Profiles | FDA / European Certification Options